• Substrate Entry Conditions
     An Aluminum Coil Coating Line receives coils with various tempers—from soft O-temper to hard H19. The temper influences how the strip behaves under tension and heat. Soft alloys elongate more during oven heating, requiring a higher dancer roller position to absorb slack. Hard alloys resist stretching but may transmit vibrations back to the coater. Thus, the line speed is set...
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  • Tension Gradient Along the Line
    An Aluminum Coil Coating Line operates as a synchronized sequence of mechanical and chemical processes. The first critical element is the payoff reel, which uses a hydraulic expander to grip the coil core. A constant back-tension prevents telescoping during unwinding. As the strip leaves the payoff, it passes through a pinch roll pair that measures entry speed via a pulse encoder. This...
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